Galavant Season II – ABC Studios

Poly Sculpture



Polystyrene Sculpting & Hotwiring.

A hot-wire foam cutter is a tool used to cut polystyrene foam and similar materials.

The device consists of a thin, taut metal wire, often made of nichrome or stainless steel, or a thicker wire preformed into a desired shape, which is heated via electrical resistance to approximately 200°C.

As the wire is passed through the material to be cut, the heat from the wire vaporises the material just in advance of contact.

The depth of the cut is limited only by the wire length. Width of cut is limited by throat, if any.

Silicon Mould making & Casting.

Using silicon moulds is a smart way of making your budget go further. If it stands still it can be moulded – the possibilities are endless.

Your chosen item, once moulded, can then be reproduced (cast) many times over.

These casts are quick to produce and straightforward to paint.

Polyurethane Resin / Foam Spraying.

The system of 2-part poly spraying has traditionally been used to insulate large areas – e.g industrial unit walls & roof spaces.

Similar to a can of expanding foam but delivered on an industrial scale.

It can also be used to coat surfaces to make them waterproof and is used for underwater storage units & to inhibit moisture intrusion on a range of structures – roofs, walls, walkways.

All products used have Class 1 Fire Resistance.

Detailing & Finishing.

Surface finishes for sculpture can be either natural—bringing the material of the sculpture itself to a finish—or applied. Almost all applied surface finishes preserve as well as decorate.

Poly Sculpture & Foam/Resin Spraying to produce set’s for BBC America’s new series.

Galavant is an American fairy tale-themed musical comedy television series that was created, written, and executive produced by Dan Fogelman with executive producers Alan Mencken.

Glenn Slater (both also serving as songwriters and composers). Chris Koch (who is also a director), and Kat Likkel & John Hoberg (also serving as writers) for ABC Studios.

The series debuted on ABC during the 2014–15 television season as the mid-season fill-in for Once Upon a Time. The first season consisted of eight episodes which aired over four weeks, as ABC had scheduled two episodes per Sunday.

The series reunites Fogelman, Menken, and Slater, who had worked together on the 2010 animated film Tangled (produced by ABC’s corporate sibling Walt Disney Animation Studios).


Joshua Sasse – Galavant
Timothy Omundson – King Richard
Vinnie Jones – Gareth
Mallory Jansen – Madalena
Robert Lindsay – Wormwood
Rutger Hauer – Kingsley
Kylie Minogue – Queen of the Enchanted Forest